wire / Tube Eurasia 2025German Exhibitors WAFIOS AG

WAFIOS AG

Booth number: HALL 8 - 817A
www.wafios.com

About us

About us

Strength in Diversity! Our world is made of wire and tube. We are one of the globally leading manufacturers of wire and tube working machines with many activities in the cold forming industry. The WAFIOS Group employs approximately 1,100 employees all around the world. The reason for WAFIOS’ reknown and success is not only our size and capability but also the sum of many other qualities in a unique combination: - Largest range of wire and tube processing machines - Continuous technology and know-how transfer - High vertical range of manufacture for ensuring high quality standards - Comprehensive range of services in a global network - Active customer orientation with customized solutions - Backing from a strong, worldwide operating group of companies - Vocational training and continuous professional training of employees on a high level.

WAFIOS Headquarter

Wire Bending Parts

Tube Bending Parts

Busbars

Axial Flux Coils

Hairpins

Straightened Rods

Compression Springs

Torsion Springs

Round Steel Link Chains

Address

WAFIOS AG
Silberburgstr. 5
72764 Reutlingen
Germany

E-mail: sales@wafios.de
Phone:  +49 7121 146-0
Internet: www.wafios.com

Contact person:

Erkan Güler
Area Sales Manager Turkey
E-mail: E.Guler@wafios.de
Phone: +49 170 9184519

Products & Services

wire- Eurasia - Machinery for the processing of rods, wires and strips
wire Eurasia - Tools and auxiliary materials and agents for the manufacture of drawn wire and the further processing of wire products
wire Eurasia - Wire and wire products
tube Eurasia - Processing machinery for metallic tubes and pipes
tube Eurasia - Special area PT – Plastic Tube

Products & Services

Machines for the production of technical springs, bent wire and tube parts and chains; machines for straightening and cutting off wire as well as for endworking operations; automation solutions and machines for the E-mobility industry to produce hairpins, busbars and inductor coils

Wire Bending Machines

CNC coiling and bending centres for the production of two- and three-dimensional bent parts as well as frames made of wire and profile materials.

 The powerful CNC-controlled wire bending machines for the production of bent parts from wire and profile material always offer the right solution for your products with their different series for performance and high-performance applications. From the smallest wire diameters from 1.5 mm up to large wire thicknesses up to 16.0 mm, always the right solution for all requirements. With flexible equipment variants and various additional options, WAFIOS wire bending machines cover every application economically.

  • Universal machine concept

  • Very broad range of products

  • High degrees of freedom during bending

  • Rotary straightening for highly precise products

  • High flexibility and safety thanks to reliable tool concept

  • Safe and simple operation thanks to our WAFIOS Programming System WPS 3.2 EasyWay

  • Reduction of tooling times by iQ Software functions

  • Simple handling of the wire – from the entry area up to the bending head

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HighSpeed CNC Coiling and Bending Machine BM 36 HS

Wire Bending Part

HighSpeed CNC Coiling and Bending Machine BM 36 HS with chamfering

CNC Coiling and Bending Machine B 36

Wire Bending Part

Wire Bending Parts

Multiple-head wire bending machine BT 5.2

CNC-Controlled Dual-Head Bending Machine BMS 50

Wire Bending Part

Wire Bending Parts

Machines for E-Mobility

Machines for the Production of Hairpins, Inductor Coils or Busbars.

E-mobility is on the rise and replaces the familiar combustion engine in many applications. The transformation to e-mobility requires machine manufacturers to develop solutions for sophisticated components.

WAFIOS offers unique machinery for the production of highly precise parts that are required in the production of powerful drives and current-carrying components.

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CNC Spring and Wire Forming System, Type FMU E For the Production of Hairpins, I-Pins and Stator Connection Assemblies from Flat Material

Hairpin machine FMU 40 E with EasyRobot

Transfer Bending Machine, Type SpeedFormer For the Series Production of Hairpins, I-Pins and Stator Connection Assemblies from Flat Wire

Axial Flux Coils

Axial Flux Coils

Hairpins

Hairpin Stator

CNC-Bending Machine BMF 50 for the Production of Three-Dimensionally Bent Parts and Busbars Made of Flat Material

Busbar

Busbars

Spring Machines

TORSION SPRING MACHINES

The universal spring and wire forming systems, now with even better performance and operating convenience

Powerful, dynamic and versatile machines for the production of all types of torsion springs. The FTU and FMU series are characterised by high reliability with simple operation. With a wide range of equipment features that can be adapted to specific requirements, WAFIOS torsion spring machines are ideal for the universal production of torsion springs.

  • Production of highly complex spring geometries due to flexible machine design, e.g. production at a second station, among other things

  • Numerous options for very high flexibility and user convenience

  • Convenient programming of complex spring geometries with digital tools for simulation, process optimization and collision prevention.

  • High quality standards ensure zero-defect production and highest machine availability

  • Established, worldwide unique machine concept

COMPRESSION SPRING MACHINES

High-End CNC Spring Coiling Machines

Our range of spring coiling machines can accommodate every requirement, from tiny compression springs with wire diameters measuring as little as 0.12 mm right through to the other end of the scale at up to 30 mm.

  • High output, high flexibility

  • Future-oriented machine concept, individual configuration for all kinds of application

  • Convenient programming system WPS 3.2 EasyWay increases machine availability

  • High quality standards ensure zero-defect production

  • iQ Functions - Enhanced efficiency through intelligent process control

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CNC Spring and Wire Forming Systems FMU 08+

CNC Spring and Wire Forming Systems FMU 40+

CNC Spring and Wire Forming Systems 100+

CNC Spring and Wire Forming Systems FMU 100+ with EasyRobot

Torsion Springs

Spring Coiling Machine F08

Electronic High-Speed Coiling Machine FUL 26+4speed

CNC Spring Coiling Machine FUL 226

Compression Springs

Compression Springs

Straightening and Cutting-Off Machines

Smooth steel straightening machines

Straightening and Cutting-Off Machines for Producing Straightened Rods from Round Wire

  • End working devices, discharge units for short-length rods, adjustable rotors are available as options

  • iQm-straight In-process straightness measurement of straightened rods

  • Available for all materials and profiles

  • Even better performance with even more user convenience

  • Minimization of set-up times

  • Optimized, language-neutral operator guidance

  • Reuse of some of the tools from previous models possible

  • Improved working conditions due to service notes and electronic operating instructions

Reinforcing Steel Straightening Machines

Straightening and Cutting-Off Machines for Producing Straightened Rods from Reinforcing Steel

  • Processing cold- and hot-rolled material

  • Rotary cut

  • Even better performance with even more user convenience

  • Minimization of set-up times

  • Optimized , language-neutral operator guidance

  • Improved working conditions due to service notes and electronic operating instructions

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Wire Straightening and Cutting Machine R 36

Servo−Adjustable Straightening Rotor (option) for R 36

Wire Straightening and Cutting Machine RE 30

Straightening rotor + Stationary cutting unit RE 30

Straightened Rods (Smooth steel)

Straightening and Cutting-Off Machines for the Production of Straightened Rods from Reinforcing Steel RB 53

Infeed with straightening and cut RB 53

Wire Straightening and Cutting Machine for the Production of Straightened Rods Made of Reinforcing Steel RB 45

Rotary cut RB 45

Straightened Rods (Reinforcing Steel)

Tube bending machines

Machines & Systems for Processing Tubes

CNC Tube bending machines from 0.5 mm up to 60 mm tube diameter

WAFIOS has a wide range of machinery for processing tubes of different diameters. Our customized solutions for individual tube bending and tube end working machines or entire production lines always guarantee the best and most economical integration into your production processes.

 The WAFIOS range of tube bending machines provides you with the perfect solution for almost any kind of product. The bending process is automated while all relevant bending operations are carried out fully electrically. As an option, a handling robot, called EasyRobot, can be integrated into the control system in order to facilitate handling tasks. In-house developed, innovative tool solutions enable the bending of complex parts. Special clamping jaws and form bending tools allow minimum distances between the individual bending radii.

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CNC Tube Bending Machine BMZ 6 for Processing Rod-Shaped Materials

Tube Bending Parts BMZ 6

CNC Tube Bending Machine for the Production of two- and three-dimensionally Bent Parts from Tube BMZ 12

Tube Bending Part BMZ 12

CNC Tube Bending Machine for the Production of Two- and Three-Dimensional Parts of Tube or Solid Material RBV 42

Tube Bending Part RBV 42

TWISTER² – Tube Bending System fot the Production of Two- and three-dimensional Parts made of Tube and Solid Material

Tube Bending Part TWISTER²

CNC multiple-head tube bending machine for the production of complex, three-dimensionally bent parts BL 10

Tube Bending Part BL 10

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